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Putty & Dry Mix Formulas

Raw material groups, mixing sequence and quality targets for dry mix formulas.

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Dry mix formulas combine cement or other binders, fillers or sand, polymer powder and cellulose ether in a dry blend. Here you will find the roles of each part for wall putty, tile adhesive and mortar, and how formulas are tested.

It is written for new manufacturers who want to understand how a dry formula is built. Exact percentages are set for your product through formulation consultancy.

We tune formulas with you for your raw materials, grade and climate, and support your lab trials and scale-up to plant batches. Trial batches and formula adjustment for wall putty and dry mix formulas are guided by the technical team of IPCS (Indian Paints Consulting Service).

Applications of Putty & Dry Mix Formulas

These formulas serve different end uses, so the right one depends on surface, finish and price point.

✓Wall smoothing
✓Tile fixing
✓Exterior masonry coating

Performance Grades

Grades differ in polymer level, cement grade and filler quality, and so in adhesion and workability.

Raw material groups for Putty & Dry Mix Formulas

Formulas in this group draw on the same raw material families. The quality and cost of these inputs set the quality and cost of the paint.

Raw material groups used in putty and dry mix formulas:

Binder

white cement or acrylic emulsion

Fillers

fine calcium carbonate, dolomite, talc

✓Polymer powder and cellulose ether
Additives

retarder, dispersant

✓Water for paste types
Binder

cement

Fillers

graded sand

Polymer

redispersible polymer powder

Additives

cellulose ether, accelerator or retarder

Quality targets for Putty & Dry Mix Formulas

Targets to meet in putty and dry mix formulas:

Quality Targets

  • Smooth, easy-to-sand finish
  • Good adhesion to the wall
  • No shrinkage cracks
  • Consistent whiteness
  • Steady setting time
  • Bond strength for the tile class
  • Open time and adjustability
  • Low slip

Cost Targets

Cost targets are met with the cement, filler and polymer balance. Polymer is a cost driver, so tune it to the grade.

Exact percentages are set with you, after we review your raw materials, grade and standard.

Frequently Asked Questions

What are wall putty and tile adhesive formulas like?

Both use cement, filler or sand, polymer powder and cellulose ether in different balances.

What is putty formulation?

It is the design of a recipe for wall putty.

What is a dry mix mortar formula?

It is a blend of cement, sand and additives for plaster, masonry or repair.

What are cement based dry mix recipes?

They combine cement, fillers or sand and additives, with ratios set by testing.

What is a dry mix formula polymer and cellulose ether system?

Polymer powder improves adhesion and flexibility. Cellulose ether holds water so the mix works and cures well.

What are dry mix mortar formulation basics?

Choose the binder, the aggregate and the additives, then test workability, adhesion and strength.

Can you help set the formula?

Yes. See formulation consultancy.

Request a consultation on Putty & Dry Mix Formulas

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